6040/6040 FS

We understand the challenges you face, the importance of reliability, and the relationship between uptime and productivity. That's why we continually strive to produce the safest, most reliable and productive hydraulic mining shovels possible. Offering the widest payload range of any manufacturer in the industry, the ability to optimally pair with our popular line of mining trucks, and the support of our world-class Cat dealer network, we are uniquely positioned to partner with you to help achieve your productivity targets. We understand what matters to you. Our hydraulic mining shovels are built with you in mind. Because in mining, every day matters and every load counts.


SPECIFICATIONS
General
Engine Output - SAE J1995 Cat C32 - 1516 kW (2,032 hp)
Standard Bucket Capacity Face Shovel (heaped 2:1) - 22.0 m3 (28.8 yd3); Backhoe (heaped 1:1) - 22.0 m3 (28.8 yd3)
Operating Weight Face Shovel - 405 tonnes (446 tons); Backhoe - 407 tonnes (449 tons)


Hydraulic System with Pump Managing System
Hydraulic Tank Capacity - AC Version - Approximately 1057 gal (US)
Hydraulic Tank Capacity - Diesel Version - Approximately 898 gal (US)
Main Pumps - AC Version 4 × variable flow axial piston pumps
Main Pumps - Diesel Version 4 × variable swash plate pumps
Main Pumps - Maximum Oil Flow - AC Version 4 × 746 L/min (4 × 197 gal/min)
Main Pumps - Maximum Oil Flow - Diesel Version 4 × 724 L/min (4 × 191 gal/min)
Maximum Pressure - Attachment 4350 psi
Maximum Pressure - Swing Pumps 5080 psi
Maximum Pressure - Travel 5080 psi
Swing Pumps - AC Version 3 × reversible swash plate pump
Swing Pumps - Diesel Version 4 × reversible swash plate pump
Swing Pumps - Maximum Oil Flow - AC Version 3 × 491 L/min (3 × 130 gal/min)
Swing Pumps - Maximum Oil Flow - Diesel Version 4 × 321 L/min (4 × 85 gal/min)
Total Volume of Hydraulic Oil - AC Version - Approximately 1585 gal (US)
Total Volume of Hydraulic Oil - Diesel Version - Approximately 1532 gal (US)


Hydraulic Oil Cooling
Components (1) Gear type cooling pumps supplying high-volume, low-pressure oil to aluminum coolers
Components (2) Variable axial piston pumps supplying low-volume, high-pressure oil to fans
Diameter - Fan 2 × 1524 mm (2 × 60 in)
Features (1) Cooling system fully independent of all main circuits, i.e. controlled cooling capacity is available whenever engine is running
Features (2) Fan speed is thermostatically controlled
Features (3) Extremely high cooling efficiency to ensure optimum oil temperature
Oil Flow of Cooling Pumps - AC Version 4 × 379 L/min (4 × 100 gal/min)
Oil Flow of Cooling Pumps - Diesel Version 2 × 799 L/min (2 × 211 gal/min)


Operator's Cab
Board Control System (BCS III) Features (1) USB, Lan (TCP/IP) and CAN BUS interfaces for data export
Board Control System (BCS III) Features (2) On-screen PDF documentation (e.g. operating instructions, technical handbook, spare parts catalog, electric circuit diagram)
Board Control System (BCS III) Features (3) Robust instrument panel including large (12 in) colored touch screen for intuitive handling
Board Control System (BCS III) Features (4) Electronic monitoring, data logging & diagnostic system for vital signs & service data of engines, hydraulic & lube systems
Board Control System (BCS III) Features (5) On-screen troubleshooting assistance
Board Control System (BCS III) Features (6) Graphic charts of logged data
Board Control System (BCS III) Features (7) Fault memory with storage of related conditions
Components (1) Switch in seat cushion to automatically neutralize the hydraulic controls when operator leaves the seat
Components (10) External sun shields at side and rear windows
Components (11) Sliding emergency ladder (kick-down type) with ladder cage
Components (12) Machine access via retractable access stairway, stairway angle approximately 45°, hydraulically operated
Components (13) Robust instrument panel including large colored BCS screen with transflective technology
Components (2) Pneumatically cushioned and multi-adjustable comfort seat with lumbar support, seat heating, safety belt, head- and armrests
Components (3) Roller blinds at all windows
Components (4) Windshield with parallel intermittent wiper/washer
Components (5) All-round safety glass, armored windshield and sliding side window
Components (6) FOPS (rock guard; approved according to DIN ISO 3449) integrated into cab structure
Components (7) Under roof mounted heating ventilating and air conditioning system
Components (8) Joystick controls integrated in independently adjustable seat consoles
Components (9) Fold-away auxiliary seat with safety belt
Internal Dimensions of Cab - Height 7.05 ft
Internal Dimensions of Cab - Length 7.22 ft
Internal Dimensions of Cab - Width 5.25 ft
Operator's Eye Level - Approximately 22.31 ft


Swing System
Features (1) Dirt wipers at swing ring to prevent build-up of debris between swing ring and carbody
Features (2) Closed-loop swing circuit with torque control
Features (3) Hydraulic braking of the swing motion by counteracting control
Features (4) All raceways and the internal gearing of swing ring supplied by automatic central lubrication system
Maximum Swing Speed - AC Version 5.1 r/min
Maximum Swing Speed - Diesel Version 4.7 r/min
Parking Brake Wet multiple disc brake, spring-loaded/hydraulically released
Swing Drive 3 compact planetary transmissions with axial piston motors
Swing Ring Triple-race roller bearing with sealed internal gearing


Undercarriage
Bottom Rollers - Each Side 7
Components (1) All running surfaces of sprockets, idlers, rollers and track links are hardened
Components (2) Acoustic travel alarm
Components (3) Cast double-grouser combined pad-links with bushings connected by hardened full floating pins
Components (4) All teeth contact areas of sprocket and pad links are hardened
Components (5) Fully hydraulic self-adjusting track tensioning system with membrane accumulator
Components (6) Automatic hydraulic retarder valve to prevent over-speed on downhill travel
Gradeability - Travel Drives - Maximum 57 %
Maximum Tractive Force 471260 lb
Parking Brake Wet multiple disc brake, spring applied/hydraulically released
Support Rollers - Each Side 2 plus a skid plate in between
Track Pads - Each Side 42
Travel Drives - Each Side 1 planetary transmission with 2 two-stage axial piston motors
Travel Speed - 1st Stage - Maximum 0.93 mile/h
Travel Speed - 2nd Stage - Maximum 1.55 mile/h


Automatic Lubrication System
Capacity - Grease Container 264 gal (US)
Type (1) Dual-circuit system with hydraulically driven heavy-duty pumps and electronic time relay control adjust the pause/lube times
Type (2) System failures displayed by Board Control System
Type (3) Grease filters (200 μm) between service station and container, as well as directly behind grease pump
Type (4) Connected to the lubrication system are: - pivot points of attachment, bucket and cylinders
Type (5) Connected to the lubrication system are: - raceways of the swing roller bearing - two greasing pinions for the internal gearing of the swing ring


Operating Weights
6040 - Ground Pressure 24.3 N/cm2 (35.3 psi)
6040 - Note Other track pads available on request
6040 - Operating Weight 897930 lb
6040 - Standard Track Pads 3.9 ft
6040 FS - Ground Pressure 24.1 N/cm2 (35.0 psi)
6040 FS - Note Other track pads available on request
6040 FS - Operating Weight 891980 lb
6040 FS - Standard Track Pads 3.9 ft


Electrical System - Diesel Drive
Batteries in Series/Parallel Installation 6 × 210 Ah - 12V each; 630 Ah - 24V in total
Components (1) 13 LED service lights
Components (2) Battery isolation relays and switches
Components (3) Emergency stop switches accessible from ground level, in engine module and in operator's cab
Components (4) 10 LED high-brightness working flood lights - 8 for working area - 2 for rear end
Components (5) 2 LED high-brightness access flood lights
System Voltage 24V


Retractable Service Station
Installation Retractable service station installed underneath the engine module and easily accessible from ground


Attachments
All buckets (FS and BH) are equipped with a wear package consisting of: (2) - Wing shrouds on side walls - Heel shrouds at bottom edges
Type (8) Guards for shovel cylinders (FS)


Diesel Engines
Alternators 2 × 150 A
Aspiration Turbocharged and air-to-air aftercooled
Bore 5.71 in
Components (1) Additional high-capacity water separator
Components (2) Two-stage fuel filter including water separator
Components (3) Heavy-duty air filters
Components (4) Microprocessed engine management
Components (5) Hydraulically driven radiator fan with electronically controlled fan speed
Displacement 1959 in³
Emissions U.S. EPA flex
Fuel Tank Capacity 2060 gal (US)
Make/Model 2 × Cat C32 (Tier 2)
Maximum Altitude - Without Deration - At 10° C Above Sea Level 8200 ft
Number of Cylinders - Each Engine 12
Stroke 6.38 in
Total Rated Gross Power - SAE J1995 1516 kW 1,750 min-1 (2,032 hp 1,750 min-1)
Total Rated Net Power - ISO 3046/1 1516 kW 1,750 min-1 (2,032 hp 1,750 min-1)
Total Rated Net Power - SAE J1349 1516 kW 1,750 min-1 (2,032 hp 1,750 min-1)


Attachments
All buckets (FS and BH) are equipped with a wear package consisting of: (1) - Special liner material covering main wear areas inside and outside of bucket - Lip shrouds between teeth
Shovel attachment with unique TriPower kinematics ensuring the following main features: (1) - Automatic roll-back limiter to prevent material spillage - Kinematic assistance to hydraulic forces
Shovel attachment with unique TriPower kinematics ensuring the following main features: (2) - Horizontal automatic constant-angle bucket guidance - Vertical automatic constant-angle bucket guidance
Shovel attachment with unique TriPower kinematics ensuring the following main features: (3) - Constant boom momentum throughout the whole lift arc - Crowd force assistance
Type (1) Inspection hole in monoboom BH
Type (2) Pressure-free lowering of boom (FS and BH) and stick (FS) by means of a float valve
Type (3) Special wear packages for highly abrasive materials on request
Type (4) Catwalks with rails at boom (FS and BH)
Type (5) Welding procedures allow for internal counter-welding (double prep weld) wherever possible
Type (6) Boom and sticks are stress-relieved after welding
Type (7) Boom and sticks are torsion-resistant, welded box design of high-tensile steel with massive steel casting at pivot areas


Engine
Engine Model 2 × Cat® C32
Gross Power - SAE J1995 2032 HP
Net Power - SAE J1349 2032 HP
Note Electric drive option available (1400 kW) on 6040 AC/6040 AC FS


Bucket
Bucket Capacity - Backhoe (heaped 1:1) 28.8 yd³
Bucket Capacity - Front Shovel (heaped 2:1) 28.8 yd³


Operating Specifications
Bucket Payload 44 t
Operating Weight - Backhoe 449 t
Operating Weight - Front Shovel 446 t


Electric Motor - 6040 AC/6040 AC FS
Frequency 50 Hz (60 Hz on request)
Output 1877 HP
Rated Current IN 156 A (at 6.6 kV)
Revolutions 1,500 min-1 (1,800 min-1 at 60 Hz)
Starting current 350% of IN (197% of IN Optional)
Type (1) Power limit control by Pump Managing System
Type (2) Custom-made electric motor with increased gap between rotor and stator to withstand severe mining conditions
Type (3) Squirrel cage induction motor
Voltage 6.6 kV ±10% (other on request)


BENEFITS & FEATURES
Drive Systems



Twin-engine Concept



TriPower System



Hydraulic System



Independent Oil Cooling System



Pump Managing System



Closed-loop Swing Circuit



Operator's Cab



Electronic Control System



Cat MineStar System and Technology Solutions



Loading/Hauling Efficiency



Front Attachment Options and Structures



Swing System



Undercarriage



Safety



Serviceability



Customer Support



Sustainability



EQUIPMENT
Optional Equipment

GENERAL
  • Custom paint
SUPERSTRUCTURE
  • Hydraulic service crane on superstructure with auxiliary engine
  • One or two round container(s) for standard 200 L (53 gal) barrels (instead of 1000 L (264 gal) grease container)
  • Filling of round container(s) via service station
  • Various cold-weather options
CAB
  • Dual (redundancy) heating ventilating and air conditioning system
  • Cab heating
  • Camera monitoring system
UNDERCARRIAGE
  • Track pad width 1400 mm (4 ft 7 in) or 1600 mm (5 ft 3 in)
  • Automatic lubrication of rollers by central lube system
  • Cover plate under carbody (belly plate)
  • Additional optional equipment available on request.

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