SH650

With its 45 tonne (50 ton) lift capacity, the SH650 can handle almost any piece of equipment in a longwall move, including heavier ancillary equipment. The enhanced design provides 140% of the lift capacity of its predecessors in the same dimensions. In addition to the tri-sectional frame and 100-degree articulation for enhanced traction and maneuverability, the SH650 offers improved range of motion of the lift, allowing easier engagement of the load.


SPECIFICATIONS
Specifications
Carry Capacity 50.0 tons
Vehicle Length 38.32 ft
Vehicle Width 9.94 ft
Frame Oscillation 40.0 Degrees
Gradients Possible (gradient data short-term only) 25°
Ground Clearance 19.0 in
Maximum Speed 3.8 mph
Maximum Speed with Load 2.2 mph
Motor/Engine DC/AC
Power Rated at 100.0 hp
Pull Winch Rated at 38.0 tons
Steering Control stick
Steering Articulation 50.0 Degrees
Torque/Tractive Effort 88749.0 lb
Turn Radius (outside) 23.85 ft
Wheel Base 16.93 ft


Machine Accessories (Optional)
Type Pressure Switch Kit, Intrinsically Safe - electric/hydraulic system to shutdown the tram motors
Type Shield Deflector/cage protector consisting of a frame mounted supported structure.
Type Mine Duty, laminated frame, direct current motor rated at 16.4 kW (22 hp) for one hour, 110V DC
Type Battery Tray (One Required for Each Battery Assembly)
Type Park Brake/Tram Inhibit installation kit
Type Tilt Cylinder protection kit consisting of two, hinged, heavy duty steel plates protecting the Tilt Cylinder Rods.
Type Cable Guide Assembly.
Type Cat 2000 Hand Held Calibrator, LED - used to adjust and troubleshoot the Cat 2000 electrical controller
Type Power Disconnect Switch (required in PA).
Type In line Flow meter monitoring of the tandem hydraulic pump outputs.
Type Ultra heavy duty fork mounted bucket with ejector with quick attach pins.
Type Reflector Installation - additional reflectors mounted in strategic locations on the machine.
Type Shroeder Testmate with JIC fittings.
Type Tram and Pump motors with RTD monitoring.
Type Optional Fork Plates or customer specified designs.
Type Tow Hook Installation - two tow hooks mounted on the front of machine rated at 10.8 tonne (12 ton) each.


Lift and Carry Capacity
Note Capacities based on 54 × 26 solid tire
Without Ballast 45.4 tonne at 1.57 m (50 ton at 62 in)


Operator’s Compartment
Components Side Egress Access
Components Circuit Breaker Reset
Components Panic Strip Switch that de-energizes the Electrical system and applies the automatic brake
Components Dash Mounted Glycerin Filled Hydraulic Gauges for accumulator, system pressure and emergency brake
Components Warning Horn
Components Right Hand Tilt-Lift Control Lever
Components LH Hydraulic Winch (In-Out) Control Lever
Components LH Hydraulic PTO Control Lever
Components LH Battery Changer Control Lever
Components Emergency/Park Brake Release
Components Right Foot Accelerator Pedal
Components Left Foot Brake Pedal Manuals
Left-hand steering with control stick with these functions • Pump motor start/stop • Park brake release/set • Directional headlights • Tram direction • Stop


Cab Option
Type Manual Adjustable Cab Assembly
Type Hydraulically Adjustable Cab Assembly


Tire/Wheel Options
Options 54×26 SETCO Solid Tires
Options 48×25 SETCO Solid Tires
Options 54×26 SETCO Solid Tires with Heavy Side Wall Plate Protection


Standard Load Lift
Battery Change System Hydraulically operated, bell crank, forklift battery charger to pick up battery from grade.
Battery Change System The battery/battery tray assembly can be further raised to increase the rear approach clearance up to 508 mm (20 in).
Center Section Entire center section area manufactured with T1 steel.
Center Section Center section is designed with hardened 114.3 mm (4.5 in) diameter pivot pins and spherical bearings.
Components Tilting cylinders for tilt lifting of a universal load lift frame
Components Heavy duty, pin on, forged alloy steel forks (152 mm × 356 mm × 2134 mm [6 in × 14 in × 84 in]) are standard.
Components A combination bell crank arm and bell crank lifting cylinder for vertical lifting
Oscillation Section An 813 mm (32 in) diameter bearing with 44.5 mm (13⁄4 in) diameter rolling elements provides 20 degrees of oscillation.
Tri-Section Frame The design produces a maximum of stability while maneuvering with a heavy load.
Tri-Section Frame The tri-section frame design featuring multiple plate, modular construction for maximum strength and structural integrity
Tri-Section Frame All high stressed areas are manufactured with T1 steel.
Winch A fully hydraulic operated, 31 751 kg (70,000 lb) winch, with two speed pay in/out. Heavy duty fabricated steel drum.
Winch Cable Assembly (Option 1) Equipped with a swaged-on thimble, connecting link and swivel hook.
Winch Cable Assembly (Option 1) The standard winch cable is 22.2 mm (7⁄8 in) diameter, 6 × 36, IWRC, EIPS, class bright cable
Winch Cable Assembly (Option 2) Equipped with a swaged-on thimble, connecting link and swivel hook and a swaged stud quick attachment.
Winch Cable Assembly (Option 2) Coated 22.2 mm (7⁄8 in) diameter, 6 × 36, IWRC, TK/FFV cable
Winch Cable Assembly (Option 3) A 22.2 mm (7⁄8 in) diameter, twelve strand braided synthetic rope with swivel hook.


Drive Train
Axles Front/rear rigid mounted outboard planetary axles with wet disc spring applied, hydraulically released brakes.
Drive Lines 8.5 C Series shafts with 76.2 mm (3 in) slip joints
Motor Overspeed Protection Motor system is designed to prevent tram motor from overspeeding.
Tram Motor Each 37.3 kW (50 hp) tram motor is coupled with a 5.77:1 ratio gearbox.
Tram Motor Motors rated at 37.3 kW (50 hp) each for one hour (total of 74.6 kW [100 hp] per machine) at 1,500 rpm & 110V DC; foot mounted.
Tram Motor Two mine traction, direct current, dual field, laminated frame gear motors.


Circuit Breaker Options
Options Magnetic, UVR Trip - controller enclosure equipped with UVR trip circuit breaker rated mine duty 800 amp frame, 600 volt.
Options Optional Cab mounted breaker reset using a single high capacity, swivel end style push/pull cable.
Options Standard Cab mounted hydraulic breaker reset with single push breaker trip function.


Fire Suppression
Type 9.1 kg (20 lb) hand held unit class 10A60BC
Type Automatic/Manual with NPT Fittings, Eight Point, two on the front frame and six on the rear.


Machine Battery
Components Battery Tray - dual tray battery assembly
Components Coated Tray
Components Battery Filling System
Components Battery with Plastisol
Components Battery Receptacle Kit
Components Optional 64SS125-33; 2000 amp hour battery


Speed
Tram Speed (calculated based on 4% rolling resistance) - Level and Empty on 0% Grade 3.2 mph
Tram Speed (calculated based on 4% rolling resistance) - Level and Loaded on 0% Grade 2.4 mph


Lift Attachments
Fork Assembly Designed to lift and carry 45.4 tonne (50 ton) at 1575 mm (62 in) from the load lift plate mounted to the machine.
Fork Assembly 2134 mm (84 ft) Overall Length - set of 2134 mm (84 ft) overall length up-set forged forks
Quick Attach Lift Plate Designed to lift and carry 45.4 tonne (50 ton) at 1575 mm (62 in) from the face of the load lift frame.
Quick Attach Lift Plate The plate mounts directly to the 2134 mm (84 in) forks through two parallel pockets.
Quick Attach Lift Plate 2134 mm (84 in) (Fork Assembly Required)


Lighting System
Type OCENCO, Halogen, 12V DC, 50 watt - two 12 volt quartz halogen.
Type MCI, Halogen, 12V DC, 50 watt - two 12 volt quartz halogen front headlights and two rear headlights with protective guards.


Battery Charger Options
Option 1 Single Output for One Battery
Option 2 Dual Output for Two Batteries


Dimensions (Approximate)
Cab Height (Lower cab heights available on request) 5.83 ft
Cab Height (Lower cab heights available on request) with 1219 mm (48 in) Tires Standard Cabs adjust from 1448 mm to 1702 mm (57 in to 67 in)
Cab Height (Lower cab heights available on request) with 1371 mm (54 in) Tires Standard Cabs adjust from 1524 mm to 1778 mm (60 in to 70 in)
Chassis Height (Nominal) with 1219 mm (48 in) Tires 46.0 in
Chassis Height (Nominal) with 1371 mm (54 in) Tires 49.0 in
Frame Oscillation - Total 40.0 Degrees
Ground Clearance (Nominal) - Please reference sales drawing for Ground Clearance profile: With 1219 mm (48 in) Tires 16.0 in
Ground Clearance (Nominal) - Please reference sales drawing for Ground Clearance profile: With 1371 mm (54 in) Tires 19.0 in
Inside Turn Radius 13.58 ft
Length Less Load Lifting and Battery Lift Forks 24.5 ft
Length of Fork 6.7 ft
Length with 2134 mm (84 in) Lifting Fork 38.32 ft
Length with Lift Plate Attachment 39.5 ft
Outside Turn Radius 23.67 ft
Overall Width with Attachments and 1219 mm (48 in) Tires 9.25 ft
Overall Width with Attachments and 1371 mm (54 in) Tires 9.91 ft
Steering Articulation - Total 100.0 Degrees
Wheelbase 16.92 ft
Width 9.37 ft
Width of Fork 1.17 ft


Hydraulic Installation (Standard)
Components JIC fittings with 345 bar (5,000 psi) hosing; MSHA 2G flame resistant approved.


Brakes
Service and Emergency/Park 4-wheel wet disc
Service and Emergency/Park Spring applied hydraulic release SAHR
Service and Emergency/Park Controlled by reverse modulating valve
Service and Emergency/Park Left pedal activated


Hydraulics
Battery Changer Cylinder Two (2) 152 mm (6 in) bore, double acting cylinders with load locking valves.
Bell-Crank Lift Cylinder Two (2) 203 mm (8 in) bore, double acting cylinders with load locking valves.
Filtration (Standard) One tank mounted 25 micron return filter, and 10 micron fluid port filters on key control circuits.
Filtration (Standard) 10 micron on the pilot valve circuit
Filtration (Standard) 10 micron filter on the main hydraulic circuit
Filtration (Standard) 10 micron filter on the accumulator circuit
Filtration (Standard) Three pressure filters
Hydraulic PTO Two (2) quick coupler connections, 175.8 bar (2,550 psi) maximum recommended operating pressure.
Pump The pump is a splined shaft fit to the pump motor.
Pump Motor MSHA totally enclosed explosion proof; non-ventilated cooling.
Pump Motor Mine duty, laminated frame, direct current motor rated at 11.93 kW (16 hp) for one hour; 110V DC.
Reservoir A 184.2 L (50 gal) capacity, integral reservoir.
Reservoir Fill System System allows refilling of reservoir through the return line oil filter.
Reservoir Fill System Venturi Jet refill system located on opposite side from operator on the middle frame.
Steering Cylinder Two (2) 127 mm (5 in) bore, double acting cylinders with dual relief setting at 159 bar (2,300 psi).
Tilt Lift Cylinder Two (2) 241 mm (91⁄2 in) bore, double acting cylinders with load locking valves.
Valve Bank Seven section, pilot operated, parallel type with internal relief and a dash mounted, glycerin filled pressure gauge.


Electrical Controller
Option 1 Cat 2000-2400 amp (Two [2] 1200 amp IGBT panels, one per tram motor), 110V DC, IGBT, variable-stepless speed control.
Option 2 RTD monitoring of each tram motor & pump motor and the Cat 2000-2400 amp, 110V DC, IGBT, variable-stepless speed control.


Weights
Roof Support Carrier Empty Weights - Less Battery 70000.0 lb
Roof Support Carrier Empty Weights - With 64-125-33, 200 amp Hour Battery 101500.0 lb


BENEFITS & FEATURES
The Clean Air Act
Cat battery-powered roof support carriers do not burden your mine’s ventilation with emissions or heat. Due to infinitely variable power control, they are the ideal vehicle for the installation or removal of longwall roof supports where heat, emissions and noise would impact work and where a flexible vehicle is needed.


The Clean Air Act

As the world leader in battery-powered vehicles and longwall systems for the underground mining industry, we take pride in providing the world’s most advanced battery-powered roof support carriers. Innovative solutions in power control and transmission contribute to utilizing battery power to the max.

The Power You Need
A combination of Cat battery- and diesel-powered vehicles can offer the ideal solution for longwall installations and moves. Battery-powered roof support carriers can position or remove roof supports from old and new faces.


The Power You Need

The operator benefits from their superior versatility, tight cornering, tractive effort control and maneuverability on uneven ground. Battery-powered vehicles do not negatively impact the working environment with emissions or noise.

Battery Power for Versatility
Cat battery-powered roof support carriers make longwall face moves simpler and less costly. The specially engineered ultra-heavy-duty vehicle range builds on the knowledge of many years of operational experience.


Battery Power for Versatility

The electric drive concept gives operators the best control of power and maximum torque capabilities at low speeds. Zero emission of noxious gases and low emissions of heat and noise make the carrier range operator-friendly and easy to work with. They are the ideal utility vehicle for longwall moves.

Stability and Traction
Cat roof support carriers have a tri-sectional chassis with dual motors located near the axles. The rear drive axle and the battery lift are incorporated into a single oscillating entity at the rear.


Stability and Traction

This gives the carrier extra stability, even when handling loads equal to the empty vehicle weight. As load motion is independent of the rear frame, this design provides extra load handling stability, especially on uneven ground or while maneuvering and positioning roof supports. It also improves traction, as wheels remain in contact with the ground with the weight of the battery over them.

Battery Competence
Caterpillar has developed unparalleled experience and expertise in the design of batteries and battery changing systems. Current 2000 Ah batteries enable maximum performance at peak loads as well as lasting performance throughout the shift.


Battery capacities and vehicle designs are field-proven and are adapted to actual work schedules and longwall move experience. The Cat East Penn battery is built for the long run, providing the lowest cost of ownership in the industry. Specially formulated premium-grade lead oxide is used in the flat plate design and each plate is individually formed prior to cell assembly. This ensures uniform performance and maximization of amp-hour capacity. State-of-the-art computerized equipment is utilized in every phase of the production process and stringent quality checks are made on each battery to ensure the highest level of performance.

Maximum Battery Efficiency
The Cat IGBT control makes the most of battery power.


It translates to variable speed and tractive effort at the varying intervals. This allows battery power to be controlled with maximum precision and efficiency.

Optional VFD
The latest Caterpillar innovation is the HiPAC 10 VFD control system, which drives the motive traction and hydraulic systems and provides the operator with machine management information. The HiPAC 10 is a DC-to-AC variable frequency inverter control that drives high-performance AC electric motors, which have superior speed-torque characteristics.


It is up to 14% more efficient than traditional DC motors. This means higher loaded tram speeds, more responsive hydraulic functions and more material hauled per battery charge. The HiPAC 10 machine management system speeds fault diagnosis, allowing rapid repairs and maximizing uptime. The new user interface can display information such as drive unit temperatures and distance traveled per battery charge. The optional Cat control stick gives the operator intuitive control over steering and other functions. It also gives quick access to monitoring and self-diagnosis of the vehicle’s functions.

RAS - Rapid Attachment System
The Rapid Attachment System available for the CL10 and CL15 makes an accessory change a one-man operation, allowing a broad range of accessories to be fitted in moments without removing the backing plate. Utilizing the LHD with RAS attachments during longwall relocations can greatly reduce lost production time.


RAS - Rapid Attachment System

Each attachment is tested and performance rated.
  • Ejector plate bucket
  • Side shift forks
  • AFC chain reeler
  • Belt reeler
  • Cable reeler
  • Jib crane [static and slewing]
  • Work baskets
  • Fuel and lubrication module
  • Materials pod system
  • Concrete hopper


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